Insulated Copper Automotive Relay Busbar
  • Insulated Copper Automotive Relay BusbarInsulated Copper Automotive Relay Busbar

Insulated Copper Automotive Relay Busbar

As the supplier of this Insulated Copper Automotive Relay Busbar, Lijingda is a core connection component specially developed for modern automotive power distribution systems.Using high-precision copper as a conductor, and then through advanced injection molding process, the engineering plastic is perfectly coated around the copper, forming a functionally integrated whole. If you need any assistance, please feel free to inquire.

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Product Description

Its core value is that it carries high current with very low resistance, reducing energy loss and heat, while its integrated insulation structure completely eliminates the risk of short circuit, and greatly simplifies the assembly process, improving the overall reliability and compactness of the system. This Insulated Copper Automotive Relay Busbar produced by our Lijingda factory, as a highly safe modular circuit carrier, directly determines the performance and safety of the automotive electrical system. If you need it, please feel free to come and purchase.

Features

One of the most core features of this Insulated Copper Automotive Relay Busbar is its outstanding modular and integrated design. This is the fundamental difference between it and traditional wiring harnesses. It replaces multiple wires and connectors with a standardized component, achieving lightweight and assembly automation. Another feature is unparalleled electrical safety and reliability. The one-piece molded insulation structure fundamentally eliminates the risk of short circuits caused by assembly errors and later wear.

Structure

The structure of this Insulated Copper Automotive Relay Busbar is a precise complex designed to achieve efficient conductivity and absolute insulation. Its skeleton is a specific shape formed by precise stamping of high-purity red copper (C1100) to optimize the current path. Its outer garment is made of high-performance engineering plastics such as PBT and PA6T, which are injection molded through molds to completely wrap the parts of the copper components that need insulation. The key design lies in the treatment of the copper-plastic bonding surface. We ensure the bonding force between the two through special processes to prevent separation due to vibration or thermal expansion and contraction.

Parameter

Product Name

Insulated Copper Automotive Relay Busbar

Conductor Material

C1100 ETP Copper / Copper Alloy

Insulation Material

Automotive-grade Engineering Plastics (e.g., PA66, PBT, PPS)

Copper Strip Thickness

0.5mm - 3.0mm

Dielectric Withstand Voltage

> 1500V AC

Key Features

• High Integration
• Safe Insulation
• Excellent Conductivity
• Compact Structure


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