Its core value is that it carries high current with very low resistance, reducing energy loss and heat, while its integrated insulation structure completely eliminates the risk of short circuit, and greatly simplifies the assembly process, improving the overall reliability and compactness of the system. This Insulated Copper Automotive Relay Busbar produced by our Lijingda factory, as a highly safe modular circuit carrier, directly determines the performance and safety of the automotive electrical system. If you need it, please feel free to come and purchase.
One of the most core features of this Insulated Copper Automotive Relay Busbar is its outstanding modular and integrated design. This is the fundamental difference between it and traditional wiring harnesses. It replaces multiple wires and connectors with a standardized component, achieving lightweight and assembly automation. Another feature is unparalleled electrical safety and reliability. The one-piece molded insulation structure fundamentally eliminates the risk of short circuits caused by assembly errors and later wear.
The structure of this Insulated Copper Automotive Relay Busbar is a precise complex designed to achieve efficient conductivity and absolute insulation. Its skeleton is a specific shape formed by precise stamping of high-purity red copper (C1100) to optimize the current path. Its outer garment is made of high-performance engineering plastics such as PBT and PA6T, which are injection molded through molds to completely wrap the parts of the copper components that need insulation. The key design lies in the treatment of the copper-plastic bonding surface. We ensure the bonding force between the two through special processes to prevent separation due to vibration or thermal expansion and contraction.
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Product Name |
Insulated Copper Automotive Relay Busbar |
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Conductor Material |
C1100 ETP Copper / Copper Alloy |
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Insulation Material |
Automotive-grade Engineering Plastics (e.g., PA66, PBT, PPS) |
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Copper Strip Thickness |
0.5mm - 3.0mm |
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Dielectric Withstand Voltage |
> 1500V AC |
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Key Features |
• High Integration |